FITZ Growing Line growing line system pipe and
shells growing line system
Growing Line - FITZ Series
Stable Speedy Shells Joining and Growing Process
FITZ series shell Growing Line is used for three or more pipes/
shells assembly and welding job. FITZ Growing Line is equipped with
two fit-up roller beds, which have four independent hydraulic
height adjustment rollers, to ensure the assembly and welding job
speedy with a high performance.
Wind
Tower Production Line Features
A. Designed and robustly built to withstand rugged work enviroments
B. Fastest system to assemble 1+1 or 1+1+...+1 sections
C. Four independent hydraulic adjusting roller to align the two
sections with each other
D. Large range center distance to match diffrent diameter of
workpiecec
E. European hydraulic station, Parker oil tube and Schneider
elctrical control system
F. Ideal for:
- Wind tower fabrication
- Pressure vessels
- Pipe assembly
Configuration details
FITZ Growing Line is complete with a group of 5 (five) rotators in two combinations:
Fit-up section for fit-up job consist of:
Rotator A & B: Hydraulically adjusted idle rotator which fixed on
ground and has two hydraulic cylinders to adjust center distance of
rollers separately.
Rotator C: supporting roll which has two “v” shaped idle rollers to
allow shells to be transported longitudinally when other rollers
are retracted down and Rotator c support pipes.
Growing section is for ‘growing job’ consist of two rotators.
Rotator D: Idler rotator- Rollers distance is adjustable by
lead-screw positioning to handle different workpiece diameter and
manual travel on rail.
Rotator E: Power rotator - Rollers distance is adjusted by bolts
positioning and motorized travel on rail.
Scope of Delivery
A. 1 Power section, 1 Idler roller bed
B. 2 Fit up roller beds and hydrulic station
C. 1 Hydraulic support v-roll
D. 1 Electric control system
1 Main control panel
2 Remote pendant
growing line roll
system Technical Paramter
| Model | FITZ-60 | FITZ-100 |
| Max loading capacity | 60 tons | 100 tons |
| Rotator A & B capacity | 30 tons | 30 tons |
| Rotator C (v-roll support) capacity | 30 tons | 50 tons |
| Rotator D and E capacity | 60 tons | 100 tons |
| Workpiece diameter | Ø800- Ø4500 mm | Ø850- Ø5500 mm |
| Rotator A & B roller center-distance adjusting | Hydraulic cylinder | Hydraulic cylinder |
| Rotartor C height adjusting | Hydraulic cylinder | Hydraulic cylinder |
| Rotator D roller center-distance adjusting | Motorized lead-screw | Motorized lead-screw |
| Rotator E roller center-distance adjusting | Bolts manual | Bolts manual |
| Rolling speed | 100-1000mm/min (VFD) | 100-1000 mm/min (VFD) |
| Rolling motor power | 2 X 2.2 kw | 2 X 3 kw |
| Roller material | Polyurethane (PU) | Polyurethane (PU) |
| Hydraulic control mode | 5 each separatly | 5 each separatly |
| Rotator D horizontal moving speed | 250-2500mm/min (VFD) | 250-2500mm/min (VFD) |
| Rails inner gauge | 2000mm | 2000mm |
Growing line working follow
l Step One: Lay dwon the two shells on Rotator A & Rotator B,
Rotator D & Rotator E by crane.
l Step Two:
Join the two shells by moving Roator E on rails;
Fit-up and align seam by adjusting rollers center distance
hydraulic, then spot welding;
Full circular welding
l Step Three:
Jack-up the front end of finished two shells by operating Rotator C
(V-roller);
Move the finished two shells to backside by operating Rotator E;
l Step Four:
Lay down the third shell on Rotator A, B by crane;
Repeat the same work from Step one to Step three till all shells
are finished.
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